Process Optimisation, Instrument Calibration, Equipment Inspection & Plant Improvement Service

Daytech's team of engineers and technicians have a wealth of hands on engineering and application experience. With decades of combined years in the industry, we have developed multidisciplinary capability in electrical, instrumentation, mechanical and process engineering accross multiple complex industries. ​​Daytech can provide experienced Process, Chemical, and Heavy Industry Process Optimization Engineers for the following:

​

Process Optimization and Control Services

• Advanced process control design and optimization for increased efficiency and reduced waste.

• Real-time data analytics and performance improvement for process systems.

• Plant reliability and downtime reduction improvements, implementation of predictive maintenance strategies using IIoT and Edge Computing.

• Process efficiency analysis and assessments, debottlenecking and plant upgrade advisory services.

• Plant commissioning and startup optimisation support.

• Plant shutdown planning, plant re-commissioning, supervision and project management.

​

Process Safety and Risk Management

• HAZOP (Hazard and Operability) studies, CHAZOP (Control Hazard and Operability) studies.

• Plant and Equipment Risk assessments, and comprehensive safety audits.

• Compliance with AS/NZS standards for process safety and hazardous materials handling.

• Intrinsic and Explosion Safety Design: Ensuring compliance with AS/NZS 60079 for hazardous area applications.

• Dangerous Goods assessments and engineering design.

• Design and implementation of Safety Instrumented Systems (SIL-rated).

​

Industrial Energy Efficiency and Sustainability

• Process energy audits and optimisation for reduced electrical energy consumption.

• Process energy audits and optimisation for reduced thermal energy and natural gas consumption.

• Combustion system audits and optimisation for improved boiler and burner efficiency.

• Heat recovery, thermal system optimisation, and thermal energy efficiency solutions.

• Heat Transfer and Thermal System Analysis: Including heat exchangers, boilers, and evaporators for improved thermal efficiency and precise control.

​

Chemical and Process Optimisation Services

• Design and optimisation of chemical processes and separation systems.

• Fluids and Solids Separation Systems: For filtration, decanting, and centrifuge processes in heavy industries.

• Bulk Material Handling and Conveying Systems: Design and optimization for efficient solids handling.

• Mass balance, energy balance and process modelling to identify upgrade opportunities and quantify ROI for existing plants.

• Feasibility studies for process improvements and scale-ups.

• Equipment sizing, selection, and process simulation modelling.

• Chemical dosing system assessments, upgrades and optimisation.

• Plant Emission Control Equipment optimisation services for a wide range of industrial pollution control, odour control and dust control systems.

​

Instrumentation and Control Optimisation and Improvements

• Instrumentation and Control System audits, calibration, and compliance checks.

• Process Control Optimisation – improving plant throughput, efficiency and user friendliness for operators.

• Electrical, instrumentation, and control (EI&C) system optimisation.

• Process Automation and Control Systems Integration: Implementing PLC, SCADA, and DCS for efficient and automated process control.

• Industrial IoT and Edge Computing Integration: For real-time monitoring, data analytics, and process insights.

• Industrial Communication Networks, Wireless Telemetry and Mesh Network systems in Hazardous or Non-hazardous Areas, for local plant operations and remote asset monitoring and control.

​

Process and Environmental Instrumentation and system calibrations

• Distance and Level measurement specialists, including product selection, installation, and commissioning.

• Weightometer (Belt Weigher) Calibrations

• Pressure Calibration

• Flow Calibration (Flowmeter verification, flow meter surveys using clamp-on meters)

• Density Calibration

• Temperature Calibration

• Control Valve Calibration

• Positioner Calibration

• Mass Flow Meter Calibration

• Analytical Instrument Calibration, such as pH Transmitters, EC Transmitters and Water Quality Transmitters

• I/P Calibrations

• GPS positioning systems

• LiDAR with 2D and 3D scanning systems for various applications including mobile robotics

• Safety Scanners, laser scanners, barcode scanners, laser distance instruments

• Traceable calibration certificates issued for each item.

​

For more information and to get in touch with out team, please fill out the contact us form below.